Sunday 16 February 2014

Frame assembly

The top part of the frame was measured out previously.  To start assembling, the holes need to be drilled, and the bottom part of the frame measured and drilled.  The frame is made of wood (chipboard).

The first hiccup I experienced was when one of the captive nuts dislodged inside a pipe while assembling the frame.  Luckily it was one of the ported caps, so I could access the nut and managed to fasten the bolt as designed.  With the frame holes drilled as per the dxf file in github, the PVC pipes are slightly bent around each other, but the frame is nice and stable.

Other snags:  the hole in the top platform, through which the drive shaft passes, can  be at least 1 inch diameter.  I originally made it only slightly larger than 22mm, but the outer pipe touched the wood once assembled, making the one arm difficult to turn.  Disassembling, fixing and reassembling took a good portion of the afternoon.

Another thing:  the printed parts break easily.  I'm sure the second assembly will go much easier, but I have broken some parts.  Nothing that I could not fix with a bit of glue, though.

The progress so far:

1 comment:

  1. Getting the wires through the pipes is a pain afterwards. Try and put a draw string in before you assemble everything.
    Also glue the little captive nuts in place. There's a 100% chance they will come loose and fall into the pipe when you loosen the platforms.

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